Possessing unique capabilities in design and engineering, utilizing home-made software besides the most updated, technical software in the world, and employing experienced experts in different sections of design comprising the basic, the process and equipment, the mechanical (pressure part and non-pressure part), the water chemistry, water purification technologies and material, the electrical, the control and instrumentation, and the piping, MBEC as a cohesive coherent and coordinated company designs projects and equipment, sticking to the principle of meeting clients’ technical needs.

Pivotal role of design department and product development in the company to improve the technical specifications, performance, and efficiency of the current products as well as to develop new products using feedback having been received from clients and accomplished projects, and via definition and conduct of R&D projects in parallel with identification and achievement of today’s world knowledge and technology leads to MBEC’s growing trend toward fulfillment of clients’ demands to a large deal of flexibility. The department has been supported in computational power by a strong infiniband cluster blade server of 120 cores together in parallel to do massive numerical simulations for R&D design projects. The presence of high-tech hardware facilities in the fast computational center of MBEC provides a unique capability for conducting complicated simulations in combustion, heat transfer, and stress analysis.

A technology transfer license agreement for design and supply of HRSGs was signed between MBEC and DOOSAN companies in 2003. The experience thereby gained in design and shared execution of a number of CCPP projects with DOOSAN, as per a consortium at the time, has resulted in an invaluable technical, technological, and practical wealth. Relying on that experience and wealth and also strengthening and advancing them in all sections of design department and development of product, this company has until now succeeded to and deliver around 100 HRSG units downstream of GTs in CCPPs, 34 industrial water tube boilers, and 52 deaerators, delivering them as its important key products to market, making a significant contribution thereby to such industries as power, oil, gas, and petrochemical plants, and maintaining and promoting its position as the greatest source of supply for various types of steam generators and boilers inside Iran and in its neighboring region’s markets.

Keeping environmental regulations and human rights standards noticeably receives MBEC’s attention in products design and projects and MBEC assures its customers of its loyalty to the creation of a sustained value thereof.

MAPNA BOILER factory is founded on an area of 10 hectares with about 5 hectares of indoors equipped with world-class technologies for preparation, machining, welding, assembling, and complementary processes.

In order to establish the infrastructure for the implementation of development plans, the following measures have been taken:

Physical development: expansion of warehouse and workshops
  •  Dedication of 22 hectares to develop workshops and warehouses
  •  Construction of new workshops according to the company's development plan
Technological development: Buying new machines, equipment and tools, as well as increasing the capabilities of existing machines

With the use of cutting equipment, rolling, forming, pinching, lens press, milling, boring, carousel, welding machines, blasting and painting, heat treatment and hydro test, the production capacity is increased more than 25,000 tons (with the possibility of increase based on the product portfolio) in the MAPNA boiler.

  •  Heavy roll bending ability for sheet thickness up to 300 mm in hot mode and 180 mm in cold mode with 4 rollers and maximum 4 meters width.
  •  The Hi-Frequency bending feature of pipes used for piping system of the power plant, oil and gas pipe line from 4 "to 32".
  •  Production Capacity of Finned tube for production of combined cycle HARPS and an economizer for auxiliary boilers up to 4" in diameter and 25 meters in length.
  •  Continuous bending of the super heater and economizer loops up to a maximum length of 76 meters and a loop length of 18 meters using a continuous tube bending system with capable of simultaneous X-Ray test.
  • The precise ability for milling of structures in 7 axes using CNC boring equipment with a work table size of 12000 x 4000 mm and the universal head.
  •  Precise drilling and milling of various types of power plants, petrochemicals, oil and gas equipment in 7 axes by equipping a CNC boring machine with a working table size of 12000 x 4000 mm and the universal head.
  •  Vertical turning of plates and circular structures up to a diameter of 5 meters and a height of 3.2 meters and a weight of 60 tons by equipping carousel.
  •  Welding capabilities of pressure vessels and non-pressure tanks with submerged automatic welding machines.
  •  Tube bending in sizes 2 "to 8" by CNC tube/ pipe bending machines.
  •  Membrane wall bending ability for boiler walls by CNC and portable equipment.
  • PWHT of structures with a length of 17 meters in width and 6 meters in height.
  • Automatic submerged welding machine for Membrane wall production.
  •  Elliptical and hemispherical petal dished with a maximum diameter of about 6 meters from a sheet with a maximum thickness of 50 mm.
  • Flame and plasma cutting for carbon steel and alloy steel.
  •  Hydrostatic test of drums, harps and other high pressure pipes at separate stations with respect to safety and environmental issues.
  • Shot blasting materials and structures, and metal products in closed spaces with dimensions of 20m x 6m x 6m with filtration and recycling capabilities and environmental considerations.
  •  The technology of manufacturing heavy pressure tanks.
  • Use of welding technologies same as SAW, GTAW, GMAW, SMAW
  •  Ability to cut all types of pipes and nozzles with a desired shape up to 6 meters in length and 500 mm in diameter with a 5-axis cutting robot (oxy fuel and plasma).
  •  Capable in the form of saddle horses, the ability to define different shear parameters.
  •  The ability to cut tanks with a portable robot 3-axis cutting tanks and a maximum cutting diameter of 1 meter.
  •  CNC machining and beveling up to 7 meters in length and 2 meters in diameter with a DP machine.
  •  Manufacturing technology and design of heat exchangers (shell-tubes).
  •  Have licensed boilers of Class E and F with their respective infrastructure.
  •  Ability to create a variety of skid for power plant and refinery.
  •  Manufacturing technology of Heat-Tracing and Duct Burner.

Engineering, quality control & assurance of materials, equipment and construction process in Mapna Boiler & Equipment Engineering & Manufacturing co., is performed by independent management "product quality department".

This unit is responsible for product quality by using modern techniques based on the latest version of international standards such as the AWS, ASTM, ASME, ISO, …

1- Quality Control
  • Quality control of products during manufacturing, according to international standards
  • Raw material Inspections before purchasing
  • Evaluating outsource manufacturers and suppliers
  • Supervision on manufacturing final tests
  • Hot & cold insulation inspection.
  • Coating and anti-corrosive lining porosity, adhesion check and VT inspection
  • Non Destructive Examinations:
    • Visual Examination
    • Magnetic Particle Examination
    • Penetrant Examination
    • Radiographic Examination
    • Ultrasonic Examination
    • Phased Array & TOFD

2- Material, Welding & Painting Engineering:
  • Quality control planning
  • Preparing welding procedures (WPS, PQR, WPQ), PWHT proc., Hydrostatic test proc., NDE map, Painting procedure according to ASME, AWS, EN, PD, ISO, NACE, SSPC, …
  • Failure analysis
  • Preparing repair procedure
  • Welding & Painting material selection & estimation
  • Reviewing final vendor book

3- Product Quality Assurance:
  • Root cause analysis for nonconformities
  • Quality culture improvement according to TQM
  • Measurement and improve of product quality index
  • Identify product quality improvement opportunities

4-1-Metallurgy Laboratory

Mapna Boiler metallurgy laboratory was established in 2011 as an independent testing laboratory. This laboratory is well equipped with modern facilities and equipment and offer a wide range of accredited mechanical and metallurgical tests to many sectors of industry.

Competence of our Laboratory is also accredited by NACI (National Accreditation Center of Iran) for implementation / complying requirements of ISO/IEC 17025 standard and Mapna Boiler laboratory succeeds to achieve this standard in 2013.

We utilize comprehensive quality assurance program and have process approvals from all of our clients.

Metallographic Examination:

Micro structural evaluation to examine aspects such as weld quality, manufacturing process, effectiveness of heat treatment, grain size, coating thickness, macro examination, etc.

Chemical Analysis:

On ferrous and non-ferrous metals and alloys by using Spark-OES and portable XRF.

Mechanical Testing:
  • Impact Test
  • Tensile Test at ambient temperature
  • Flattening, Flare & Flange Test on Pipes & Tubes
  • Bending Test
  • Tests on welds (PQR, WPQ, Production Test)
  • Test on fasteners (Wedge Test & Proof Load Test)
Hardness Testing:
  • Rockwell B & C, Superficial, Brinell, Vickers and microhardness (Vickers & Knoop)
Equipment List of Mapna Boiler Metallurgy Lab. is as below:
  • 1- 60 ton Tensile Test Machine
  • 2- 5 ton Tensile Test Machine
  • 3- Chemical Analyzer (Stationary Quantometer)
  • 4- Chemical Analyzer (Portable XRF)
  • 5- Universal Hardness Tester (Rockwell C, Rockwell B, Brinell & Vickers)
  • 6- Microhardness Tester (Microvickers & Knoop)
  • 7- Bending Test Machine
  • 8- Impact Test Machine (300 J)
  • 9- Metallographic Test Equipment (Cutters, Mounting Sets, Polishing Sets & Optical Microscopes)
  • 10- Sample Preparation Equipment
  • 11- Portable Hardness Tester
  • 12- Electrical Furnace
4-2- Calibration Laboratory

Mapna Boiler Calibration Laboratory was established in 2016 as an independent calibration laboratory. This laboratory is well equipped with modern facilities and equipment and offer a wide range of accredited calibration services to many sectors of industry.

Major calibration works includes:
  • Dimension Calibration
  • Pressure Calibration
  • Temperature Calibration
  • Electrical Calibration

Equipment List of Mapna Boiler Calibration Lab. is as below

MAPNA Boiler and Equipment Engineering and Manufacturing Company, in accordance with the perspective document, and for the purpose of reaching its goals and to improve efficiency, has deemed the use of information and communication technology, as a principal. To this purpose, the company moves towards maximum activity using services based on information and communication technology. implementing ICT services and equipment based on task-oriented strategic goals, ICT management and appropriate to commercial requirements, which are among the company's main goals and their installation is based on principals of management, the art and knowledge of controlling and managing ICT environments and based on proven methods in prestigious companies and organizations, which is done for gaining maximum management and output efficiency

Hardware and Communicational Capabilities

Regarding communications, the company by installing the MAN area-based communication network, has enabled the communication between its internal network LAN, and has achieved its desired goal. Facilities and capabilities of the company include:

  • Two independent Server Farms capable to support each other
  • Data storage & backup systems with redundancy
  • LAN high-speed network in all offices and workshops, using infrastructure fiber optic
  • MAN high-speed fiber optic network and wireless network among offices
  • WLAN high-speed network in all offices
  • IP-PBX Telephony in central offices and phone services to sites
  • Advanced communicational technology e.g. SIP Phone, Soft Phone and Remote Extension
  • Electricity infrastructure based on BISCI Tier3 standard and isolation of all electricity sources of all IT equipment and server room using Dynamic UPS technology and generator support
  • Implementing monitoring systems for online monitoring of events and network services and equipment, and periodical report
  • Advanced calculation and design center using IBM Blade Center technology
  • High security in external communications using Unified Threat Management equipment
  • Implementing of Information Security Management System (ISMS) according to ISO 27001
  • Providing higher than 40 ICT services, internally or long-distance to users, with the goal of 24x7x365 access
  • Video Conference service between offices used for sessions
  • Deployment of an advanced data encoding system to increase privacy and protection the organization’s key information assets
  • Deployment of a comprehensive management and automation system regarding the ICT services process based on the Information Technology Infrastructure Library method

Software and System Capabilities

Since its foundation, this company according to its needs, has produced and or provided required information systems within different fields. For the realization of Mapna Group's policies regarding the implementation of the SAP ERP system in all companies of the Group, and for the purpose of providing an integrated information system for the company, the SAP ERP system version ECC 6.0 has been installed since the beginning of 2015. This system is designed and produced according to world's most successful experiences and is currently tasked with supporting the Product Life cycle processes, Sales, Purchasing, Inventory Management, Quality Management and Finance of the company, as well as management and smoothing out the information process, generated during different transactions within this process. In addition to the SAP integrated system, a system called MPI2 (Manufacturing & Planning Integrated System) has been produced by the capability and expertise of the ICT section's engineers, to support production processes, production planning, design and is being developed according to new necessities, which is being developed and employed.

Information Systems Development Strategies Pyramid

In order to provide a general perspective of developmental strategies regarding information systems in realizing ICT goals, the following pyramid represents the company's path.
The apex represents the strategy to implement internal capacity and capability of the ICT section in developing Decision Support Systems such as SAP BW and Qlikview; and in the second layer called Systems Workflow Management the ICT section’s capacity and capability regarding developmental strategies of Non SAP systems on the Microsoft CRM platform and the execution of SAP Workflow are shown. In the 3rd layer called Systems Transactional Management, the module set of SAP systems in management processes and production planning system MPI2 are executed and are being developed and used.